Install Instructions For Blaze King Wood Insert Bypass Cable Repair Kit (PI 1010 & PI 1010A): S.Z0053
Install Instructions:
1.) Remove the unit from the firebox.
2.) Unscrew the bypass handle and thermostat knob (Note the position of the dial when removing).
3.) Unscrew the right-hand cover from the insert.
4.) Remove the old cable from the stove by removing the brass collar and ball bushing. Remove the cable clamp from the stove.
5.) Insert the ball bushing into the cable and insert the cable through the top hole on the bypass lever going from front to back.
6.) Feed the cable through the opening. Wrap the cable counterclockwise, feeding it out through the 1st hole and back in through the second hole.
7.) Snug the cable and fasten it to the pulley using the clamp cable (Ensure the cable is not overlapping on the pulley).
8.) Slide a ball bushing onto the cable followed by a brass collar.
9.) Grab the excess cable with vise grips and pull the cable tight. Snug the collar up against the ball bushing and tighten the set screw.
10.) Cut off the excess cable. Reassemble the righthand cover, knob, and bypass handel.
11.) Reposition the unit back into the firebox.
Click here to view instructions on how to replace the bypass cable.