Pit Boss Pellet Grill Igniter Hot Rod & Burn Pot Kit

Country Smokers

• Ironside
• Journeyman
• Traveler
• Voyager

Pit Boss

• 1000 Traditions 2
• 1000 Traditions
• 1000NC Nascar Edition
• 1000SC
• 1000SC2
• 1000T4
• 3 Series Vertical Pellet Smoker
• 340
• 440 Deluxe
• 440D2
• 440NC Nascar Edition
• 440TG1
• 456D3
• 5 Series Vertical Pellet Smoker
• Copperhead 7
• Classic
• 700D
• 700FB
• 700NC Nascar Edition
• 700S
• 700SC
• 700T1
• 820 Deluxe
• 820D3
• 820FB
• 820FBC
• 820S
• 820SC
• 820XL
• Austin XL
• Brunswick
• Copper Top Portable
• KC Combo Platinum
• Laredo
• Lexington
• Navigator 1150
• Navigator 550
• Navigator 700
• Navigator 850
• Navigator Combo
• Portable Table Top
• Pro Series 1100 Combo
• Pro Series 1100-PS1 (Lowes)
• Pro Series 1600
• Pro Series 4 Vertical Smoker
• Pro Series 820-PS1 (Lowes)
• Pro Series II 1100 Combo
• Pro Series II 1150PS2
• Pro Series II 4 Series Vertical Smoker
• Pro Series II 600
• Pro Series II 850PS2
• Pro Series II Portable 150
• Ranch Hand
• Rancher
• Rancher XL
• Sportsman 1000
• Sportsman 1100
• Sportsman 5 Series Vertical Smoker
• Sportsman 500
• Sportsman 7 Series Vertical Smoker
• Sportsman 820
• Sportsman Combo
• Sportsman Portable
• Tailgater
• Whiskey Still

The igniter is located and the end of the pellet burner assembly and is fastened into the burnpot/ fire pot using a set screw. Depending upon your specific model, the process to access this part and replace it may vary slightly from model to model.

1. Unplug the grill from the power source
2. Empty any pellets you may have in the hopper
3. Remove the access panel on the bottom of the hopper if your model has one.
4. Remove the side screws from the hopper shell and separate the hopper from the burner assembly. You do not need to unplug every wire connection.
5. Most, if not all models will have the igniter plugged into a purple wire on the controller's main harness. The igniter wire will be the ONLY braided wire connected to the controller (not a plastic coating). Remove the braided wire connection at the Molex disconnect.
6. Remove all of the cooking grids, drip pan, and baffle from the grill.
7. Remove the 4 burnpot screws and then wiggle the burnpot free from the burner.
8. Remove the rubber grommet from the burner assembly where the igniter wires enter into the burner from the hopper side and feed the wires into the burner until the molex connection is in the burner. Remove the burnpot. The igniter wires will pull out through the burner. Now you can loosen the igniter set screw and replace the igniter.
9. When installing the new igniter, 3/8" to 1/2" of the igniter tip should be visible in the burnpot. Now tighten the set screw.
10. Set the burnpot into the grill and feed the igniter wires into the burner until the Molex is seen at the passthrough hole and then pull it through. Slip on the ribber grommet and plug the new igniter into the harness.
11. Pull the slack from the wires as you fit the burnpot into the burner assembly.
12. Replace the four burnpot screws.
13. Take up the slack of the burnpot wires and zip tie if needed.
14. Fit the grommet into the wire hole.
15. Reposition the hopper back on the burner and secure it with the mounting screws
16. Replace the hopper bottom access panel if you have one.
17. Plug in your grill and enjoy.

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