USSC Pellet Stove Igniter (Cartridge/Module) 250W (4.65"): 80619. This igniter superheats the air entering the burn pot to ignite the pellets. If your stove experiences slow starts, missed ignition, or the igniter fails to reach temperature, it may need to be replaced!
Note: This igniter measures 4.65" in total length (metal portion). It was replaced by the newer igniter 80481, which measures 4" in total length. If you are upgrading from the 4.65" to the 4" igniter, you will need a new igniter tube, part number 86633.
1.) Make sure your stove is completely cool, and then remove the power cord from the back of the unit.
2.) Remove the needed panels to gain access to the area of the stove where the igniter is mounted (This will vary from unit to unit).
3.) Unplug the two wire leads coming from the auger motor.
4.) Using pliers, remove the retainer pin that locks the auger motor to the auger shaft and remove the motor (The auger motor should drop down free from the auger shaft once the pin is removed. The auger may not need to be removed on all models).
5.) Disconnect the two wire leads coming from the igniter that are fed from the wiring harness.
6.) Remove the two bolts holding the igniter module in place.
7.) Once removed, use an Allen wrench to loosen the screw on the back of the module (This will allow the igniter to be removed from the housing).
8.) Insert the new igniter into the housing and tighten the Allen screw (Leave approximately 1/4 inch from the end of the housing to the end of the igniter).
9.) Reposition the igniter housing and install the previously removed bolts.
10:) Connect the two wires from the igniter back to the igniter wires being fed from the harness.
11.) Line up the auger with the auger shaft and insert the retaining clip to lock the auger motor in position.
12.) Reconnect the wire leads to the wiring for the auger.
13.) Reconnect any previously removed panels.
14.) Connect the power cord.
15.) Turn on the stove to run a test burn.
Troubleshooting
It is advisable to ALWAYS replace your door gasket when you are replacing an igniter. A leaking door gasket is often a contributing factor to igniter failure.
Troubleshooting Igniters:
Igniter failure can be verified on one of three ways. The easiest and most common way to see if the igniter is working is to start your stove or grill and visually look for the orange glow; however, some appliances do not have a visual way to do this, so you may have to physically feel around in the burn pot after the stove has been on for a few minutes to “feel” for heat being generated. If you can see the glow or can feel the heat from the igniter, chances are that the igniter is actually working. If this is the case, retry the startup process. Make sure your burn pot is seated correctly if it is removable. Make sure that your ash pan, door or hopper lid is closed as this will provide an airtight seal on the stove, which most igniters will require for proper ignition. If you still do not have any luck, give the stove a good cleaning, including the vent, and try again. If these attempts fail, further troubleshooting will be required, which leads us to the third method.
For this method, you will need a DMM (Digital Multi-Meter). Gain access to the igniter and remove it from the stove or insert. While you are taking the igniter out, verify that it is installed correctly with the correct mounting equipment, screws, etc.. With the igniter removed from the stove, you will need to look over the part to find the rated watts, it’s usually stamped on the metal somewhere. If you cannot find it, look on our website for the correct igniter; the information you are looking for will be under “technical specs”
If your Ohms reading is within 10%, more or less than the rating (46Ω +/- 10%), it’s good. If the igniter has a “contained short” or a short within itself and not grounding out, your Ohms reading will be very low...usually in the single digits. Generally, you cannot have a faulty igniter with too high of a resistance reading unless an igniter is installed that is way out of spec. An example of this would be your stove requires a 300W igniter but the stove has a 250W igniter installed. The reading in this scenario would be 52Ω. The reading would be correct to the igniter but would be the wrong value for the specified 300W igniter. That’s why it’s usually good to look at the part itself for the watts rating.
Warranty
Unfortunately, sometimes products do not work like they are supposed to. We offer a 90 day warranty on manufacturer defects. Some manufacturers
make this a very simple and easy process unfortunately others do not. Items must be used in accordance with the manufacturers guidelines to qualify for warranty replacement. Please
be advised that warranty claims for these parts may take up to 4 weeks for processing, and customers must cover shipping.
Shipping Information
This Item Qualifies For Free Shipping With
Orders Over $99!
When Will My Order Ship?
All orders are typically processed within 24 hours of receiving payment and are shipped from us same day if placed before our shipping cutoff time (Monday - Friday: 12PM, Saturday: 10AM, Sunday: No Shipping), orders placed after our cutoff time are shipped the next morning.
Do You Offer Express Shipping?
Yes! Please note the shipping times are based on business days, weekends and holidays do not count to the delivery date. Please see our expedited ship time schedules here.
How Does Free Shipping Work?
Most orders over $99 qualify for free shipping! Orders which ship for free are shipped with either USPS or UPS based on our discretion. If you are using a PO box, free shipping orders will always go USPS.
Do You Ship To Canada?
We ship to Canada! We estimate USPS to take 4-10 days once receiving your package. Please note, we are unable to track US Postal packages once they cross the US border and cannot guarantee shipping times. All customs fees incurred are the responsibility of the customer and are not included in the total price. Please allow an extra 2-5 days for all shipments to Canada. Free shipping is not available to Canada.
Do You Ship To Alaska Or Hawaii?
We ship to both Alaska and Hawaii! We do not offer next day or two day shipping to Alaska or Hawaii. Free shipping is not available to Alaska or Hawaii.
Do You Ship Outside The US Or Canada?
Unfortunately, at this time we do not offer international shipping other than to Canada.
Shipping Time Estimations
For information on shipping time estimations, see the Shipping Information & Transit Times on the shipping page.
USSC Pellet Stove Igniter (Cartridge/Module) 250W (4.65"): 80619. This igniter superheats the air entering the burn pot to ignite the pellets. If your stove experiences slow starts, missed ignition, or the igniter fails to reach temperature, it may need to be replaced!
Note: This igniter measures 4.65" in total length (metal portion). It was replaced by the newer igniter 80481, which measures 4" in total length. If you are upgrading from the 4.65" to the 4" igniter, you will need a new igniter tube, part number 86633.
1.) Make sure your stove is completely cool, and then remove the power cord from the back of the unit.
2.) Remove the needed panels to gain access to the area of the stove where the igniter is mounted (This will vary from unit to unit).
3.) Unplug the two wire leads coming from the auger motor.
4.) Using pliers, remove the retainer pin that locks the auger motor to the auger shaft and remove the motor (The auger motor should drop down free from the auger shaft once the pin is removed. The auger may not need to be removed on all models).
5.) Disconnect the two wire leads coming from the igniter that are fed from the wiring harness.
6.) Remove the two bolts holding the igniter module in place.
7.) Once removed, use an Allen wrench to loosen the screw on the back of the module (This will allow the igniter to be removed from the housing).
8.) Insert the new igniter into the housing and tighten the Allen screw (Leave approximately 1/4 inch from the end of the housing to the end of the igniter).
9.) Reposition the igniter housing and install the previously removed bolts.
10:) Connect the two wires from the igniter back to the igniter wires being fed from the harness.
11.) Line up the auger with the auger shaft and insert the retaining clip to lock the auger motor in position.
12.) Reconnect the wire leads to the wiring for the auger.
13.) Reconnect any previously removed panels.
14.) Connect the power cord.
15.) Turn on the stove to run a test burn.
Troubleshooting
It is advisable to ALWAYS replace your door gasket when you are replacing an igniter. A leaking door gasket is often a contributing factor to igniter failure.
Troubleshooting Igniters:
Igniter failure can be verified on one of three ways. The easiest and most common way to see if the igniter is working is to start your stove or grill and visually look for the orange glow; however, some appliances do not have a visual way to do this, so you may have to physically feel around in the burn pot after the stove has been on for a few minutes to “feel” for heat being generated. If you can see the glow or can feel the heat from the igniter, chances are that the igniter is actually working. If this is the case, retry the startup process. Make sure your burn pot is seated correctly if it is removable. Make sure that your ash pan, door or hopper lid is closed as this will provide an airtight seal on the stove, which most igniters will require for proper ignition. If you still do not have any luck, give the stove a good cleaning, including the vent, and try again. If these attempts fail, further troubleshooting will be required, which leads us to the third method.
For this method, you will need a DMM (Digital Multi-Meter). Gain access to the igniter and remove it from the stove or insert. While you are taking the igniter out, verify that it is installed correctly with the correct mounting equipment, screws, etc.. With the igniter removed from the stove, you will need to look over the part to find the rated watts, it’s usually stamped on the metal somewhere. If you cannot find it, look on our website for the correct igniter; the information you are looking for will be under “technical specs”
If your Ohms reading is within 10%, more or less than the rating (46Ω +/- 10%), it’s good. If the igniter has a “contained short” or a short within itself and not grounding out, your Ohms reading will be very low...usually in the single digits. Generally, you cannot have a faulty igniter with too high of a resistance reading unless an igniter is installed that is way out of spec. An example of this would be your stove requires a 300W igniter but the stove has a 250W igniter installed. The reading in this scenario would be 52Ω. The reading would be correct to the igniter but would be the wrong value for the specified 300W igniter. That’s why it’s usually good to look at the part itself for the watts rating.
Warranty
Unfortunately, sometimes products do not work like they are supposed to. We offer a 90 day warranty on manufacturer defects. Some manufacturers
make this a very simple and easy process unfortunately others do not. Items must be used in accordance with the manufacturers guidelines to qualify for warranty replacement. Please
be advised that warranty claims for these parts may take up to 4 weeks for processing, and customers must cover shipping.
Shipping Info
This Item Qualifies For Free Shipping With
Orders Over $99!
When Will My Order Ship?
All orders are typically processed within 24 hours of receiving payment and are shipped from us same day if placed before our shipping cutoff time (Monday - Friday: 12PM, Saturday: 10AM, Sunday: No Shipping), orders placed after our cutoff time are shipped the next morning.
Do You Offer Express Shipping?
Yes! Please note the shipping times are based on business days, weekends and holidays do not count to the delivery date. Please see our expedited ship time schedules here.
How Does Free Shipping Work?
Most orders over $99 qualify for free shipping! Orders which ship for free are shipped with either USPS or UPS based on our discretion. If you are using a PO box, free shipping orders will always go USPS.
Do You Ship To Canada?
We ship to Canada! We estimate USPS to take 4-10 days once receiving your package. Please note, we are unable to track US Postal packages once they cross the US border and cannot guarantee shipping times. All customs fees incurred are the responsibility of the customer and are not included in the total price. Please allow an extra 2-5 days for all shipments to Canada. Free shipping is not available to Canada.
Do You Ship To Alaska Or Hawaii?
We ship to both Alaska and Hawaii! We do not offer next day or two day shipping to Alaska or Hawaii. Free shipping is not available to Alaska or Hawaii.
Do You Ship Outside The US Or Canada?
Unfortunately, at this time we do not offer international shipping other than to Canada.
Shipping Time Estimations
For information on shipping time estimations, see the Shipping Information & Transit Times on the shipping page.
